Tuff-country 52925 - Toyota Tundra 99-06 2.5 lift kit User Manual

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PART NUMBER : 52925
2000 - 2005 TOYOTA TUNDRA
2 1/2” SUSPENSION SYSTEM
PARTS LIST:
Part # Description Qty.
52925-01 Rear Brake Proportioning Bracket 1
52925-02 Front Strut Spacer 2
52925-03 Front Strut Pre-Load Spacer 2
52925-04 Rear lifted block 2
M121.5B M10 x 1.5” Strut Stud Bolts 6
5U-247S 9/16” x 2 1/2” x 9 1/2” Square U-bolts 4
916NW 9/16” u-bolt high nuts & washers 1
S10051 Front differential drop sleeves 2
52925NB Hardware Bag 1
52925INST Instruction Sheet 1
INSTALLATION MANUAL
2 1/2” SUSPENSION 2000 - 2005
TOYOTA TUNDRA
PART # 52925
sj080404rev.01
Special Note: A strut compressor is going to be
needed to perform this installation. If you do not have
a strut compressor you may rent one from your local
Auto Parts store.
Congratulations on your selection to purchase a Tuff
Country EZ-Ride Suspension System. We at Tuff
Country EZ-Ride Suspension are proud to offer a
high quality product at the industries most
competitive pricing. Thank you for your confidence in
us and our product.
For a list of all parts, please refer to the Parts
Description Page, at the end of the Installation
Manual.
Make sure to use thread locker or locktite on all new
and stock hardware associated with the installation
of this suspension system.
It is the responsibility of the installers to make sure
that the rear view mirror hanger is hung from the rear
view mirror. The rear view mirror hanger has
instructions on proper post installation procedure.
The Tuff Country EZ-Ride Suspension product safety
label that is included in your kit box must be installed
inside the cab in plain view of all occupants.
IMPORTANT CUSTOMER INFORMATION
Tuff Country EZ-Ride Suspension highly
recommends that a qualified or a certified mechanic
performs this installation.
If you desire to return your vehicle to stock, it is the
customers responsibility to save all stock hardware.
It is the responsibility of the customer or the
mechanic to wear safety glasses at all times when
performing this installation.
It is the customers/installers responsibility to read
and understand all steps before installation begins.
OEM manual should be used as a reference guide.
This vehicles reaction and handling characteristics
may differ from standard cars and/or trucks.
Modifications to improve and/or enhance off road
performance may raise the intended center of
gravity. Extreme caution must be utilized when
encountering driving conditions which may cause
vehicle imbalance or loss of control. DRIVE SAFELY!
Avoid abrupt maneuvers: such as sudden sharp
turns which could cause a roll over, resulting in
serious injury or death.
It is the customers responsibility to make sure that a
re-torque is performed on all hardware associated
with this suspension system after the first 100 miles
of installation. It is also the customers responsibility
to do a complete re-torque after every 3000 miles or
after every off road use.
After the original installation, Tuff Country EZ-Ride
Suspension also recommends having the alignment
checked every 6 months to ensure proper tracking,
proper wear on tires and front end components. Tuff
Country EZ-Ride Suspension takes no responsibility
for abuse, improper installation or improper
suspension maintenance.
Torque Settings
5/16” 15—18 ft lbs.
3/8” 28—32 ft lbs.
7/16” 30—35 ft lbs.
1/2” 65—85 ft lbs.
9/16” 85—120 ft lbs.
5/8” 95—130 ft lbs.
3/4” 100—140 ft lbs.
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1 2 3 4 5 6

Summary of Contents

Page 1 - Torque Settings

PART NUMBER : 52925 2000 - 2005 TOYOTA TUNDRA 2 1/2” SUSPENSION SYSTEM PARTS LIST: Part # Description Qty. 52925-01 Rear Brake Proportioning

Page 2

IMPORTANT INFORMATION THAT NEEDS TO BE READ BEFORE INSTALLATION BEGINS: For a list of all parts, please refer to the Parts Description Page, at the e

Page 3

stock upper strut bracket from the stock strut assembly. Remove the stock rubber isolator from the stock upper strut bracket and set the stock upper s

Page 4 - Rear End Installation:

to the new extension bracket using the new 8 mm x 15 mm bolt and hardware, into the top position and the remaining stock bolt in the middle position.

Page 5 - ILLUSTRATION # 2

ILLUSTRATION # 1NEW M10 X 1.5” STRUT STUD BOLTSAND STOCK NUTSFRONT STRUTSPACERSTOCKSTRUT ASSEMBLYFRONT STRUTPRE-LOAD SPACERILLUSTRATION # 2NEW 1 1/2”

Page 6

FRONT STRUT SPACER52925-02 / QTY 2FRONT STRUT PRE-LOADSPACER52925-03 / QTY 2REAR BRAKE PROPORTIONINGVALVE BRACKET52925-01 / QTY 11 1/2” LIFT BLOCK5292

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