Tuff-country 54900 - Toyota Tacoma 95-04 5 lift kit User Manual

PART NUMBER : 54900 1996—2004 TOYOTA TACOMA 5” SUSPENSION SYSTEM PARTS LIST: Part # Description Qty. 55900-01 Driver Side Spindle 1 55900-

104. Locate (2) new 4” lifted blocks. Working on the driver side, install the new 4” lifted block between the stock spring assembly and the stock axle

cable to the newly installed emergency brake cable extension bracket using the new 5/16” x 1 1/2” bolt and hardware. Special Note: Make sure to use th

PHOTO # 1PHOTO # 22.5”6.25”

PHOTO # 3PHOTO # 41”2.75”2”1.5”3”1.5”NEW DRIVER SIDE DIFFERENTIALDROP BRACKETSTOCK HARDWARECUT LINE

PHOTO # 5PHOTO # 6NEW PASS. SIDE DIFFERENTIALDROP BRACKETSTOCK HARDWARESTOCK HARDWARENEW DRIVER SIDE DIFFERENTIALDROP BRACKETNEW PB248 POLY BUSHINGS&a

PHOTO # 7PHOTO # 8STOCK HARDWARENEW PASS. SIDE DIFFERENTIALDROP BRACKETNEW PB248 POLY BUSHINGS& S10082 CRUSH SLEEVESNEW ONE PIECE LOWER SUBFRAMENE

PHOTO # 9PHOTO # 10NEW ONE PIECE LOWER SUBFRAMENEW 1/2” X 1 1/2” BOLT & HARDWARENEW DRIVER SIDE DIFFERENTIAL DROP BRACKETNEW 1/2” X 1 1/2” BOLT &a

PHOTO # 12ONE PIECE LOWER SUB FRAMESTOCK HARDWAREPHOTO # 11STOCK CAM BOLTSSTOCK LOWERCONTROL ARM

PHOTO # 13PHOTO # 14STOCK HARDWARENEW PASSENGER SIDE RACK AND PINION SUPPORTBRACKETNEW 9/16” X 2 1/2” BOLT& HARDWARE1/2”1”CUT LINE

PHOTO # 15PHOTO # 16NEW 9/16” X 2 1/2” BOLT& HARDWARENEW ONE PIECE LOWERSUB FRAMESTOCK RACK AND PINIONSTOCK HARDWARESTOCK RACK AND PINIONNEW S1007

LIMITED LIFETIME WARRENTY Notice to all Tuff Country EZ-Ride Suspension customers: It is your responsibility to keep your original sales receipt! If

PHOTO # 17PHOTO # 18STOCK HARDWARENEW STEERING SHAFTEXTENSION BRACKETNEW 5/16” X 1 1/2” BOLTS& HARDWARESTOCK UPPER CONTROL ARMNEW UPPER BALL JOINT

PHOTO # 19PHOTO # 20STOCK LOWER CONTROL ARMBALL JOINT PLATESTOCKHARDWARESTOCK OUTER TIE RODSTOCK OUTER TIE ROD CASTLE NUT & COTTER PIN

PHOTO # 21PHOTO # 22STOCK DRIVER SIDE DRIVE SHAFTSTOCK NUT, LOCK CAP & COTTER PIN STOCK GREASE CAP

PHOTO # 23PHOTO # 24NEW DRIVER SIDE SWAY BAR DROPBRACKETNEW 5/16” X 1 1/2”BOLTS & HARDWARESTOCK SWAY BARSTOCK HARDWARE

PHOTO # 25PHOTO # 26STOCK SWAY BAREND LINK HARDWARESTOCK SWAY BAREND LINKSTOCK HARDWARESTOCK BRAKECALIPER

PHOTO # 27PHOTO # 28STOCK ABS LINE STOCK HARDWARESTOCK HARDWARESTOCK BRAKE LINESTOCK BRAKE LINEBRACKETS

PHOTO # 29PHOTO # 30NEW FRONT UPPERSTRUT SPACER NEW 3/8” HARDWARESTOCK STRUTSTOCK LOWER STRUTBOLT & HARDWARE

PHOTO # 31PHOTO # 32NEW S10021 SPACER SLEEVESSTOCK REAR BRAKE PROPORTIONINGVALVE BRACKETNEW REAR BRAKE PROPORTIONING VALVEBRACKETNEW 5/16” X 1 1/2”BOL

PHOTO # 33ILLUSTRATION # 34NEW REAR EMERGENCYBRAKE CABLEEXTENSION BRACKETSTOCK HARDWARENEW 5/16” X 1 1/2” BOLT & HARDWARENEW EXTENDED BRAKE LINENE

55900-01 / Qty 155900-02 / Qty 154900-01 / Qty 154900-02 / Qty 254900-03 / Qty 154900-04 / Qty 154900-05 / Qty 154900-06 / Qty 154900-07 / Qty 154900-

Hardware Bag 54900NB Includes: Description Quantity 5/16” x 1 1/2” bolts 9 5/16” flat washers 18 5/16” lock washers 9 5/16” unitorque nu

at a later step. Repeat procedure on passenger side. 16. Working on the driver side, remove the (3) stock upper nuts that hold the stock strut assemb

member and save the stock hardware for later re-installation. The stock front driver side differential drop bracket may be discarded. 34. Working on

45. Locate (1) 1/2” x 1 1/2” bolt, (2) 1/2” flat washers, (1) 1/2” lock washer and (1) 1/2” unitorque nut from hardware bag 54900NB. Working on the dr

or lock tite. Also, make sure to install the rack and pinion support bracket between the upper stock mounting point, lower mounting point to the new o

72. Locate the stock hub assembly, the stock ABS speed sensor rotor and bearing spacer that where removed from step # 69. Carefully press the stock hu

step # 7. Working on the driver side, carefully untie the stock brake caliper that was tied in the stock fender well and attach the stock brake calipe