Tuff-country 54905 - Toyota Tacoma 05-14 4 lift kit User Manual

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Part # 54905
2005 - 2014 Toyota Tacoma
4x4 and 2WD PreRunner
4” suspension system with upper control arms
Part # Description Qty.
52907-02 Strut pre-load spacer 2
54910-01 Upper strut spacer 2
53905-01 Driver side upper control arm 1
53905-01 Passenger side upper control arm 1
BU3000 Strut plate hardware bag 1
BL201 Rear Blocks 2
5U-242S 916” x 2 916” x 8 5/8” square u-bolts 4
916NW U-bolt hardware bag 1
14UN 1/4” unitorque nut 2
14WA 1/4” USS flat washer 2
S10140 9/16” x 2” fender washer 4
BU30000 Hardware bag 1
54910NB Hardware bag 1
50930PL Hardware bag 1
54905INST Instruction sheet 1
Congratulations on your selection to purchase a Tuff
Country EZ-Ride Suspension System. We at Tuff
Country EZ-Ride Suspension are proud to offer a high
quality product at the industries most competitive
pricing. Thank you for your confidence in us and our
product.
The Tuff Country EZ-Ride Suspension product safety
label that is included in your kit box must be installed
inside the cab in plain view of all occupants.
For a list of parts, please refer to the back of the instal-
lation manual for photos of parts that are included in
this suspension system.
Make sure to use thread locker or loctite on all new and
stock hardware associated with the installation of this
suspension system.
After the completion of the installation a front end
alignment is required.
Installation manual
4” suspension system
2005 — 2014 Toyota Tacoma
4x4 and 2WD PreRunner with Upper
Control arms
Part # 54905
ss05212014
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends
that a qualified or a certified mechanic performs this
installation.
It is the responsibility of the customer/installer to
wear safety glasses at all times when performing this
installation.
It is the customers/installers responsibility to read and
understand all steps before installation begins. If you
have any questions or concerns, please contact our
technical department @ (801) 280-2777. Also, the OEM
manual should be used as a reference guide.
This vehicles reaction and handling characteris-
tics may differ from standard cars and/or trucks.
Modifications to improve and/or enhance off road
performance may raise the intended center of gravity.
Extreme caution must be utilized when encountering
driving conditions which may cause vehicle imbal-
ance or loss of control. DRIVE SAFELY! Avoid abrupt
maneuvers: such as sudden sharp turns which could
cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that
a re-torque is performed on all hardware associated
with this suspension system after the first 100 miles
of installation. It is also the customers responsibility
to do a complete re-torque after every 3000 miles or
after every off road use.
After the original installation, Tuff Country EZ-Ride
Suspension also recommends having the alignment
checked every 6 months to ensure proper tracking,
proper wear on tires and front end components. Tuff
Country EZ-Ride Suspension takes no responsibility
for abuse, improper installation or improper suspen-
sion maintenance.
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Summary of Contents

Page 1

Part # 549052005 - 2014 Toyota Tacoma4x4 and 2WD PreRunner4” suspension system with upper control armsPart # Description Qty.52907-02

Page 2

Limited lifetime warranty Notice to all Tuff Country EZ-Ride Suspension cus-tomers: It is your responsibility to keep your orig-inal sales

Page 3

Hardware bag 50930PL includes:Description QuantityPB69137 Poly upper control arm bushings 8S10248 .750”x.555”x2.280 crush sleeve 4SERT05 Greas

Page 4

5. Working on the driver side, place a reference mark on the driver side strut. This is done so that the driver side strut will be put back into the d

Page 5

11. Locate the new sert fittings from hardware bag50930PL. Install the new sert fittings into the new uppercontrol arms. Special note: Make sure not t

Page 6

17. Locate (1) new upper strut spacer, the newly modified top plate, the rubber isolator, the OE strut and hardware. Place the strut spacer onto the s

Page 7 - Rear end installation:

22. Locate (1) 1/4” unitorque nut, and (1) 1/4” USS flat wash-er from hardware bag 50930NB. Working on the driver side, Secure the OE ABS brake line b

Page 8 - Installation Complete!

30. Working on the driver side, remove the brakeline bracket from the axle housing, the bolt may be discarded31. Position a pair of hydraulic floor ja

Page 9

54910-01 / Qty. 2Upper Strut Spacer52907-02 / Qty. 2Strut Pre-load spacer53905-01 / Qty. 1Driver side upper control arm53905-02/ Qty. 1Passenger side

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