Tuff-country 43801 - Jeep Cherokee 87-01 3.5 EZ-Flex kitt User Manual

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Part # 43801
1987 - 2001 Jeep Cherokee 4x4 Sport
3.5” EZ-Flex Suspension System
Part
# Description
Qty.
XJ3F-CL01 Front coil spring 2
TJ3A-01M Front EZ-flex lower control arm 2
43800-02 Transfer case drop tube 2
44900-01 Front track bar relocation bracket 1
BL301 Rear block 2
5U-9231R 1/2” x 3 1/4” x 9 3/4” round u-bolts 4
5U-144R 1/2” x 2 3/4” x 9 3/4” round u-bolts 4
12NW Hardware bag 1
43800NB Hardware bag 1
43801NB1 Hardware bag 1
43800SL Sleeve bag 1
43801INST Instruction manual 1
MIRRORHANGER Rear view mirror hanger 1
WARNINGDECAL
Warning decal 1
Congratulations on your selection to purchase a Tuff
Country EZ-Ride Suspension System. We at Tuff
Country EZ-Ride Suspension are proud to offer a high
quality product at the industries most competitive pric-
ing. Thank you for your confidence in us and our prod-
uct.
If you desire to return your vehicle to stock, it is the
customers responsibility to save all stock hardware
and components.
The Tuff Country EZ-Ride Suspension product safety
label that is included in your kit box must be installed
inside the cab in plain view of all occupants.
Installation manual
3.5” EZ-Flex suspension system
1987 - 2001
Jeep Cherokee 4x4 Sport
Part # 43801
sj04252012rev.01
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends
that a qualified or a certified mechanic performs this
installation.
It is the responsibility of the customer/installer to wear
safety glasses at all times when performing this instal-
lation.
It is the customers/installers responsibility to read and
understand all steps before installation begins. If you
have any questions or concerns, please contact our
technical department @ (801) 280-2777. Also, the OEM
manual should be used as a reference guide.
This vehicles reaction and handling characteristics
may differ from standard cars and/or trucks.
Modifications to improve and/or enhance off road per-
formance may raise the intended center of gravity.
Extreme caution must be utilized when encountering
driving conditions which may cause vehicle imbalance
or loss of control. DRIVE SAFELY! Avoid abrupt
maneuvers: such as sudden sharp turns which could
cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that a
re-torque is performed on all hardware associated with
this suspension system after the first 100 miles of
installation. It is also the customers responsibility to
do a complete re-torque after every 3000 miles or after
every off road use.
After the original installation, Tuff Country EZ-Ride
Suspension also recommends having the alignment
checked every 6 months to ensure proper tracking,
proper wear on tires and front end components. Tuff
Country EZ-Ride Suspension takes no responsibility
for abuse, improper installation or improper suspen-
sion maintenance.
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Summary of Contents

Page 1 - Installation manual

Part # 438011987 - 2001 Jeep Cherokee 4x4 Sport3.5” EZ-Flex Suspension System Part# DescriptionQty.XJ3F-CL01 Front coil spring 2TJ3A-01M Front EZ-flex

Page 2

on the hydraulic floor jack until the block seats properlybetween the rear axle and spring. Repeat procedure on thepassenger side. 37. Locate the prop

Page 3

Limited lifetime warranty Notice to all Tuff Country EZ-Ride Suspensioncustomers: It is your responsibility to keep youroriginal sales receipt! If fai

Page 4

Special note: Before installation begins, it is thecustomers/installers responsibility to make sure that allparts are on hand. If any parts are missin

Page 5

3. Working on the driver side, remove the sway bar endlinkfrom the sway bar and axle location. Save the hardware andendlink. Repeat procedure on the p

Page 6

7. Working on the driver side, remove the coil spring clipfrom the axle. Save the clip and hardware. Repeat proce-dure on the passenger side.8. Carefu

Page 7

11. Locate the new EZ-Flex control arms. Set each controlarm to 16 1/2” from the center of eye to the center of eye. 12. Working on the driver side, i

Page 8

15. Make sure that newly installed track bar bracket is seat-ing flush in the OE pocket. Using the new bracket as a guide,carefully drill a 3/8” hole

Page 9

22. Working on the driver side, install the OE sway barendlink back to the OE location using the OE hardware.Repeat procedure on the passenger side. 2

Page 10

30. Working on the driver side, add some loctite to the newlyinstalled transfer case spacer hardware and torque to 28 ftlbs. Repeat procedure on the p

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