Tuff-country 42005 - Jeep JK Wrangler 2007-2012 2 box kit User Manual download pdf

Part # 42005

2007 - 2011 Jeep Wrangler JK 2 & 4 door

2” front / 1” rear spacer kit

Parts list:

Part

Description Qty.

42005-01 Front coil spring spacers 2

42005-02 Rear coil spring spacers 2

42005INST Instruction manual (customer) 1

42005INST Instruction manual (installer) 1

MIRRORHANGER Rear view mirror hanger 1

WARNINGDECAL

Warning decal 1

Congratulations on your selection to purchase a Tuff

Country EZ-Ride Suspension System. We at Tuff

Country are proud to offer a high quality product at the

industries most competitive pricing. Thank you for

your confidence in us, and our product.

This spacer kit is designed to fit on the Jeep JK with a

hard top or a soft top.

Before installation begins, it is the customers/installers

responsibility to make sure that all parts are on hand.

If any parts are missing, please feel free to call one of

our customer service representatives @ (801)

280-2777.

Tuff Country EZ-Ride Suspension packages (2) sets of

instruction sheets with this box kit. (1) is for the

installer and (1) is for the customer. The (1) for the

customer has some post installation procedure

literature and it is the installers responsibility to make

sure that the customer receives a copy of the

installation manual along with the literature.

Torque settings:

5/16” 15—18 ft lbs.

3/8” 28—32 ft lbs.

7/16” 30—35 ft lbs.

1/2” 65—85 ft lbs.

9/16” 85—120 ft lbs.

5/8” 95—130 ft lbs.

3/4” 100—140 ft lbs.

Installation manual

2” front / 1” rear spacer kit

2007 - 2011 Jeep Wrangler JK

2 & 4 door

Part # 42005

sj06062011rev.02

Important customer information:

Tuff Country EZ-Ride Suspension highly recommends

that a qualified and/or certified mechanic performs

this installation.

If you desire to return your vehicle to stock, it is the

customers responsibility to save all stock hardware.

This vehicles reaction and handling characteristics

may differ from standard cars and/or trucks.

Modifications to improve and/or enhance off road

performance may raise the intended center of gravity.

Extreme caution must be utilized when encountering

driving conditions which may cause vehicle imbalance

or loss of control. DRIVE SAFELY! Avoid abrupt

maneuvers, such as sudden sharp turns which could

cause a roll over, resulting in serious injury or death.

It is the customers responsibility to make sure that a

re-torque is performed on all hardware associated with

this suspension system after the first 100 miles of

installation. It is also the customers responsibility to

do a complete re-torque after every 3000 miles or after

every off road use.

After the original installation, Tuff Country EZ-Ride

Suspension also recommends having the alignment

checked every 6 months to ensure proper tracking,

proper wear on tires and front end components. Tuff

Country EZ-Ride Suspension takes no responsibility

for abuse, improper installation or improper

suspension maintenance.

It is the responsibility of the customer or the

mechanic to wear safety glasses at all times when

performing this installation.

It is the customers/installers responsibility to read

and understand all steps before installation begins.

OEM manual should be used as a reference guide.

Make sure to use locktite on all new and stock

hardware associated with this installation.

The Tuff Country EZ-Ride Suspension product safety

label that is included in your kit box must be installed

inside the cab in plain view of all occupants.

1 2 3 4 5 6 7

Installation manual 1

Summary of Contents

Page 1 - Installation manual

Part # 420052007 - 2011 Jeep Wrangler JK 2 & 4 door2” front / 1” rear spacer kitParts list:Part#Description Qty.42005-01 Front coil spring spacers

Page 2

Limited lifetime warranty Notice to all Tuff Country EZ-Ride Suspensioncustomers: It is your responsibility to keep youroriginal sales receipt! If fai

Page 3

Please follow instructions carefully:Before installation begins, measure from the center ofthe hub, to the bottom of the fender well, and recordmeasur

Page 4

8. Locate the stock lower shock mounting hardware.Working on the driver side, install the stock shock into thestock lower mounting location and secure

Page 5

Special note: If the vehicle that you are working on is asoft top, please follow step # 19 - 24.Special note: If the vehicle that you are working on i

Page 6

24. Locate the stock end link mounting hardware. Workingon the driver side, install the stock rear sway bar end link intothe stock lower mounting loca

Page 7

31. Carefully remove both hydraulic floor jacks from under the vehicle.32. Check and double check to make sure that all steps for the rear end were pe

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Tuff-country 42005 - Jeep JK Wrangler 2007-2012 2 box kit User Manual

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