Tuff-country 22960 - Ford 00-04 Excursion 2.5 box kit User Manual download pdf

Old part # F2360B

New part # 22960

2000 — 2005 Ford Excursion

2.5” suspension system

Parts list:

Part

# Description Qty.

F2355-08 Upper driver side track bar

relocation bracket 1

5U-230SR 9/16” x 3” x 10” semi round u-bolts 4

5U-3814R 5/8” x 3 5/8” x 14 5/8” round u-bolts 4

916NW Hardware bag 1

58NW Hardware bag 1

BL5504 5” rear lifted block without taper 2

CB716 Hardware bag 1

BP07 Rear shock clevis mounts 2

22960INST Instruction sheet (customer copy) 1

229560INST Instruction sheet (installer copy) 1

MIRRORHANGER Rear view mirror hanger 1

WARNINGDECAL Warning decal 1

Special note: Lift heights may differ from vehicle to

vehicle due to the inconsistencies of spring rate from

the factory. All lift heights are approximate. Any

questions, please feel free to contact Tuff Country or

your local Tuff Country dealer.

Congratulations on your selection to purchase a Tuff

Country EZ-Ride Suspension System. We at Tuff

Country are proud to offer a high quality product at the

industries most competitive pricing. Thank you for

your confidence in us, and our product.

Before installation begins, it is the customers/installers

responsibility to make sure that all parts are on hand.

If any parts are missing, please feel free to call one of

our customer service representatives @ (800) 288-

2190.

Make sure to use lock tite on all new and stock

hardware associated with this installation.

It is the responsibility of the installers to make sure

that the rear view mirror hanger is hung from the rear

view mirror. The rear view mirror hanger has

instructions on proper post installation procedures.

The Tuff Country EZ-Ride Suspension product safety

label that is included in your kit box must be installed

inside the cab in plain view of all occupants.

Installation manual

2.5” suspension system

2000 - 2005 Ford Excursion

Old part # F2360B

New part # 22960

sj082306rev.02

Important customer information:

Tuff Country EZ-Ride Suspension highly recommends

that a qualified and/or certified mechanic performs

this installation.

If you desire to return your vehicle to stock, it is the

customers responsibility to save all stock hardware.

This vehicles reaction and handling characteristics

may differ from standard cars and/or trucks.

Modifications to improve and/or enhance off road per-

formance may raise the intended center of gravity.

Extreme caution must be utilized when encountering

driving conditions which may cause vehicle imbalance

or loss of control. DRIVE SAFELY! Avoid abrupt

maneuvers, such as sudden sharp turns which could

cause a roll over, resulting in serious injury or death.

It is the customers responsibility to make sure that a

re-torque is performed on all hardware associated with

this suspension system after the first 100 miles of

installation. It is also the customers responsibility to

do a complete re-torque after every 3000 miles or after

every off road use.

After the original installation, Tuff Country EZ-Ride

Suspension also recommends having the alignment

checked every 6 months to ensure proper tracking,

proper wear on tires and front end components. Tuff

Country EZ-Ride Suspension takes no responsibility

for abuse, improper installation or improper suspen-

sion maintenance.

It is the responsibility of the customer or the

mechanic to wear safety glasses at all times when

performing this installation.

It is the customers/installers responsibility to read

and understand all steps before installation begins.

OEM manual should be used as a reference guide.

1 2 3 4 5 6 7

Summary of Contents

Page 1 - Installation manual

Old part # F2360BNew part # 229602000 — 2005 Ford Excursion2.5” suspension systemParts list:Part# Description Qty.F2355-08 Upper driver side track b

Page 2

Limited lifetime warranty Notice to all Tuff Country EZ-Ride Suspensioncustomers: It is your responsibility to keep youroriginal sales receipt! If fai

Page 3

Hardware bag 916NW includes:DescriptionQuantity9/16” u-bolt high nuts 8 9/16” u-bolt harden washers 8Hardware bag 58NW includes:Descript

Page 4

8. Carefully lower down on both hydraulic floor jacks at thesame time about 3” allowing enough room for the new frontadd-a-leaf spring packs to be ins

Page 5

re-install the stock brake line bracket into the stock locationand secure using the stock hardware. Repeat procedure onthe passenger side. 19. Careful

Page 6

Congratulations, installation completeSpecial note: After the completion of the installation,Tuff Country EZ-Ride Suspension recommends takingthe vehi

Page 7 - Photo # 2

Photo # 1Photo # 2

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Tuff-country 22960 - Ford 00-04 Excursion 2.5 box kit User Manual

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