Tuff-country 16962 - GM 00-03 Suburban / Tahoe K1500 6 STRONG k User Manual

Part # 169621999 - 2003 Chevy or GMC 1500 Suburban or Tahoe w/ 5 link rear endStrong 6”suspension systemParts contained in Box 1 of 3Part# Description

actuator into the stock location. Repeat procedure on thepassenger side.Photo # 8679. Locate (2) 1/2” x 15” bolts and (2) 1/2” unitorque nutsfrom hard

88. Working on the driver side, remove and discard thestock bolt and hardware that connects the stock transfercase cross member to the stock transfer

# 94. Also, locate (4) 7/16” USS flat washers and (2) 1/2”unitorque nuts from hardware bag 16965NB3. Working onthe driver side, install the new latera

from step # 106. Secure the stock track bar to the newlyinstalled track bar relocation bracket and secure using thestock hardware. Make sure to use th

installed front and rear cross members and add some thread locker or lock tite and torque to 125 ft lbs. Repeat proce-dure on the passenger side.126.W

Photo # 1Photo # 2Photo # 3Photo # 4Photo # 5Photo # 6

Photo # 7Photo # 8Photo # 9Photo # 10Photo # 11Photo # 12

Photo # 13Photo # 14Photo # 15Photo # 16Photo # 17Photo # 18

Photo # 19Photo # 20Photo # 21Photo # 22Photo # 23Photo # 24

Photo # 25Photo # 26Photo # 27Photo # 28Photo # 29Photo # 30

Limited lifetime warranty Notice to all Tuff Country EZ-Ride Suspensioncustomers: It is your responsibility to keep youroriginal sales receipt! If fai

Photo # 31Photo # 32Photo # 33Photo # 34Photo # 35Photo # 36

Photo # 37Photo # 38Photo # 39Photo # 40Photo # 41Photo # 42

Photo # 43Photo # 44Photo # 45Photo # 46Photo # 47Photo # 48

Photo # 49Photo # 50Photo # 51Photo # 52Photo # 53Photo # 54

Photo # 55Photo # 56Photo # 57Photo # 58Photo # 59Photo # 60

Photo # 61Photo # 62Photo # 63Photo # 64Photo # 65Photo # 66

Photo # 67Photo # 68Photo # 69Photo # 70Photo # 71Photo # 72

Photo # 73Photo # 74Photo # 75Photo # 76Photo # 77Photo # 78

Photo # 79Photo # 80Photo # 81Photo # 82Photo # 83Photo # 84

Photo # 85Photo # 86Photo # 87Photo # 88Photo # 89Photo # 90

Hardware bag 16965SL includes:Description QuantityS10019 (.750” x .563” x 1.190”) 2S10020 (.750” x .563” x 1.750”) 2S10026 (.680” x .500” x 1.500”) 4S

Photo # 91Photo # 92Photo # 93Photo # 94Photo # 95Photo # 96

Photo # 97Photo # 98Photo # 99Photo # 100Photo # 101Photo # 102

DSDIFF-01 (1)DS differential relocation bracket16955-06 (1)PS differential relocation bracket16965-05 (1)DS front shock relocation bracket16965-06 (1)

16955-16 (1)Front cross member16955-17 (1)Rear cross member16955-18 (1)6” integrating skid plate16955-01M (1)Driver side knuckle16955-02M (1)Passenger

Please follow instructions carefully:Before installation begins, measure from the center ofthe hub, to the bottom of the fender well, and recordmeasur

stock upper control arm, and save hardware for laterre-installation. Repeat procedure on the passenger side.Photo # 12 / Photo # 1313. Working on the

Photo # 32 / Photo # 3326. Working on the driver side, remove the stock bolt thatconnects the lower rear portion of the stock frontdifferential to the

thread locker or lock tite and torque to 34 ft. lbs. Move backto the (4) new 10 mm x 60 mm bolts that hold the newdriver side differential relocation

lbs. Special note: Make sure to use thread locker orlock tite. Repeat procedure on the passenger side.Carefully remove the hydraulic floor jack from u

66. Working on the driver side, reconnect the stock ABSlines back together. Also reconnect all other stockmounting points on the stock ABS line. Repea