Tuff-country 16958 - GM 01-06 K1500 HD 4WD 6 kit User Manual

Part # 16958 2001 — 2005 Chevy or GMC 1500 Heavy Duty 6” Suspension system Parts contained in Box 1 of 3 Part # Description Qty. 16985-04 On

step # 82. Working on the driver side, secure the new rear lateral compression arm mount to the previously drilled hole in the stock transfer case cro

teflon inserts located on the stock over load in the stock spring assembly. Discard the stock teflon inserts. Install (1) 6052 (taller poly bump stop)

on the driver side, install the new sway bar end link and hardware into the stock location and torque to 32 ft lbs. Repeat procedure on passenger sid

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Limited lifetime warranty Notice to all Tuff Country EZ-Ride Suspension customers: It is your responsibility to keep your original sales receipt! If

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Photo # 23Illustration # 24Front of vehicleStock rear spring assemblyStock rear spring overloadNew part # 6052 poly bumpstop and 3/8” hardware

Illustration # 25Illustration # 26Stock rear spring overlaodNew part # 6199 poly bump stop and 3/8” hardwareStock rear spring assemblyRear of vehicleN

16985-04 / qty. 116985-01M / qty. 116985-02M / qty. 1

16985-12 / qty. 2HDDIFF-01 / qty. 1 16985-07 / qty. 116985-11 / qty. 216985-10 / qty. 116958-16 / qty. 2BL402 / qty. 29802 / qty. 25U-9296S / qty. 4

Hardware bag 16985SL includes: Description Quantity S10007 (.500” x .380” x 1.700”) 2 S10058 (.875” x .500” x 2.080”) 4 S10067 (.500” x .375” x

Please follow instructions carefully: Before installation begins, measure from the center of the hub, to the bottom of the fender well, and record me

Disconnect the ABS lines from each other. Also, disconnect the ABS line from any other mounting points. 14. Working on the driver side, remove the (2

point. If this cut is not performed properly, the stock front differential will not seat properly when the front differential is lowered into the new

hardware. This will help you make sure that the bracket is installed properly. Photo # 11 42. With the help from a buddy, carefully lift the modified

54. Locate (2) 5/8” x 4 1/2” bolts, (2) 5/8” x 5 1/2” bolts, (8) 9/16” USS flat washers and (4) 5/8” unitorque nuts from hardware bag 16985NB5. Also,

71. Locate the new front shocks. Special note: New longer front shocks are needed, if you have not already ordered shocks, please contact Tuff Country