Tuff-country 16960 - GM 2006 K1500 4wd 6 kit User Manual

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Part # 16960
2006 Chevy or GMC 1500
Strong 6”suspension system
Parts contained in Box 1 of 3
Part
# Description Qty
.
16955-16 Front cross member 1
16955-17 Rear cross member 1
16955-18 6” integrating skid plate 1
16955-10 Front lateral compression arms 2
81350 Rear add-a-leaf / kit box 1
16955NB Hardware box 1
Parts contained in Box 2 of 3
Part # Description Qty.
DSDIFF-01 DS differential relocation bracket 1
16955-06 PS differential relocation bracket 1
TBD99-01 Torsion bar cross member bracket 2
DSFSB-01 DS front shock relocation bracket 1
PSFSB-01 PS front shock relocation bracket 1
16955-11 Lateral compression arm mounts 2
BL402 4” rear lifted block 2
5U-9262S 9/16” x 2 3/4” x 12 5/8” square u-bolts 4
916NW Hardware bag 1
16955PL Hardware bag 1
16955SL Hardware bag 1
14959NB1 Hardware bag 1
9804 1” axle spacers 2
S10120 DS differential sleeve 1
16960INST Instruction manual (customer copy) 1
16960INST Instruction manual (Installer copy) 1
MIRRORHANGER
Rear view mirror hanger 1
WARNINGDECAL Warning decal 1
DECAL Window sticker 1
Parts contained in Box 3 of 3
Part # Description Qty.
16955-01M Driver side knuckle 1
16955-02M Passenger side knuckle 1
Congratulations on your selection to purchase a Tuff
Country EZ-Ride Suspension System. We at Tuff
Country are proud to offer a high quality product at the
industries most competitive pricing. Thank you for
your confidence in us, and our product.
Before installation begins, it is the customers/installers
responsibility to make sure that all parts are on hand.
If any parts are missing, please feel free to call one of
our customer service representatives @ (801)
280-2777.
Installation manual
Strong 6” suspension system
2006
Chevy or GMC 1500
Part # 16960
sj022207rev.01
Important customer information:
Tuff Country EZ-Ride Suspension highly recommends
that a qualified and/or certified mechanic performs
this installation.
If you desire to return your vehicle to stock, it is the
customers responsibility to save all stock hardware.
This vehicles reaction and handling characteristics
may differ from standard cars and/or trucks.
Modifications to improve and/or enhance off road
performance may raise the intended center of gravity.
Extreme caution must be utilized when encountering
driving conditions which may cause vehicle imbalance
or loss of control. DRIVE SAFELY! Avoid abrupt
maneuvers, such as sudden sharp turns which could
cause a roll over, resulting in serious injury or death.
It is the customers responsibility to make sure that a
re-torque is performed on all hardware associated with
this suspension system after the first 100 miles of
installation. It is also the customers responsibility to
do a complete re-torque after every 3000 miles or after
every off road use.
After the original installation, Tuff Country EZ-Ride
Suspension also recommends having the alignment
checked every 6 months to ensure proper tracking,
proper wear on tires and front end components. Tuff
Country EZ-Ride Suspension takes no responsibility
for abuse, improper installation or improper
suspension maintenance.
It is the responsibility of the customer or the
mechanic to wear safety glasses at all times when
performing this installation.
It is the customers/installers responsibility to read
and understand all steps before installation begins.
OEM manual should be used as a reference guide.
Make sure to use lock tite on all new and stock
hardware associated with this installation.
The Tuff Country EZ-Ride Suspension product safety
label that is included in your kit box must be installed
inside the cab in plain view of all occupants.
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Summary of Contents

Page 1 - Part # 16960

Part # 169602006 Chevy or GMC 1500Strong 6”suspension systemParts contained in Box 1 of 3Part# Description Qty.16955-16 Front cross member 116955-17 R

Page 2

passenger. Special note: After the installation of thenew front shock, check to make sure that there wasenough cut out of the stock bump top in step

Page 3

thread showing between the head of the bolt and theadjusting block. Repeat on the passenger side.86. Locate (2) front lateral compression arms. Locate

Page 4

compression arm bracket can be mounted to the stocktransfer case cross member. Special note: Once the newrear lateral compression arm bracket is attac

Page 5

Working on the driver side, remove and discard the stockrear block. Repeat procedure on the passenger side.108. Working on the driver side, place a pa

Page 6

121. Check and double check to make sure that all steps were performed properly. And then check them again.Congratulations, installation complete!Spec

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Photo # 1Photo # 2Photo # 3Photo # 4Photo # 5Photo # 6

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Photo # 7Photo # 8Photo # 9Photo # 10Photo # 11Photo # 12

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Photo # 13Photo # 14Photo # 15Photo # 16Photo # 17Photo # 18

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Photo # 19Photo # 20Photo # 21Photo # 22Photo # 23Photo # 24

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Photo # 25Photo # 26Photo # 27Photo # 28Photo # 29Photo # 30

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Limited lifetime warranty Notice to all Tuff Country EZ-Ride Suspensioncustomers: It is your responsibility to keep youroriginal sales receipt! If fai

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Photo # 31Photo # 32Photo # 33Photo # 34Photo # 35Photo # 36

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Photo # 37Photo # 38Photo # 39Photo # 40Photo # 41Photo # 42

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Photo # 43Photo # 44Photo # 45Photo # 46Photo # 47Photo # 48

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Photo # 49Photo # 50Photo # 51Photo # 52Photo # 53Photo # 54

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Photo # 55Photo # 56Photo # 57Photo # 58Photo # 59Photo # 60

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Photo # 61Photo # 62Photo # 63Photo # 64Photo # 65Photo # 66

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Photo # 67Photo # 68Photo # 69Photo # 70Photo # 71Photo # 72

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Photo # 73Photo # 74Photo # 75Photo # 76Photo # 77Photo # 78

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Photo # 79Photo # 80Photo # 81Photo # 82Photo # 83Photo # 84

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Photo # 85Photo # 86Photo # 87Photo # 88Photo # 89Photo # 90

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Hardware bag 16955SL includes:Description QuantityS10058 (.875” x .500” x 2.080”) 4S10074 (.700” x .563” x 1.500”) 4S10082 (.875” x .563” x 2.080”) 1S

Page 24

Photo # 91Photo # 92Photo # 93Photo # 94Photo # 95Photo # 96

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Photo # 97Photo # 98Photo # 99Photo # 100Photo # 101Photo # 102

Page 26

Photo # 103Photo # 10416955-16 (1)Front cross member16955-17 (1)Rear cross member16955-18 (1)6” integrating skid plate16955-10 (2)Front lateral compre

Page 27

DSDIFF-01 (1)DS differential relocation bracket16955-06 (1)PS differential relocation bracketTBD99-01 (2)Torsion bar relocation bracketDSFSB-01 (1) /

Page 28

Please follow instructions carefully:Before installation begins, measure from the center ofthe hub, to the bottom of the fender well, and recordmeasur

Page 29

frame rail, stock upper control arm and the stock brake linebracket that was removed from the stock knuckle in step #11. Repeat procedure on the passe

Page 30

26. Working on the passenger side, remove the (2) stockbolts that connect the stock rear cross member to the stockpassenger side rear lower control ar

Page 31

EZ-Ride Suspension highly recommends adding aminimum of 1 pint, but no more that 1 1/2 pints, ofproper front differential fluid into the front differe

Page 32 - Photo # 104

bracket to the stock location and the stock differential andadd some thread locker or lock tite and torque the stockhardware to 75 ft lbs. and the new

Page 33

Working on the driver side, install the stock rotor into thestock location. Repeat procedure on the passenger side.67. Locate the stock brake caliper

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